2011 Shutdowns Superconference – Complete Agenda

Day 1: Tuesday, Dec. 06, 2011

7:30
Registration Opens – Continental Breakfast and Coffee in Exhibit Area
8:30
Opening Remarks from the Conference Chair Day One
  • John Fradette
    Turnaround Manager
    Jacobs Industrial Services
8:45
Keynote Session:
  • Brian White
    Vice President Turnaround
    Suncor Energy
9:15
PART 1– PLANNING PHASE: Establishing a Roadmap to a Successful Shutdown – Pre-Turnaround Planning for Maximum Efficiency, Improved Production and Asset Life Extension
  • Mike Grabill
    Maintenance Programme Lead
    Canadian Natural Resources Limited -Thermal Division
  • Establishing the vision and objectives – the core project team,steering committee and key stakeholders
  • Developing the critical path and expected milestones
  • Identifying the resource needs and providing the team with the materials, parts and equipment needed for optimal execution
  • Identifying work scope and planning activities, securing contract service providers
  • Identifying and managing known and potential risks
  • Developing the pre-turnaround execution schedule and readiness reviews
10:00
OPERATOR CASE STUDY: Implementing World Class Planning and Scheduling to Achieve the Critical Objectives of an Effective Shutdown

Syncrude typically has a major turnaround every year with 2000-2500 workers over 4-5 months. Plans are underway for the 2012 and 2013 turnaround season. Explore the turnaround strategy for a major oil sands shutdown

  • Jack Janzen
    2012 Q2 Turnaround Event Leader
    Syncrude Canada Ltd.
  • Designing the optimal shutdown plan including framework and work preparation
  • Formulating the plan of action for assembling and sourcing skilled workers and the turnaround team
  • Methods to reduce your shutdown times through long term planning
  • How to avoid overcosting mistakes through detailed planning methods
  • Overcoming the challenge of unforeseen issues with effective preparation techniques
10:45
Networking Coffee Break
11:05
Utilizing Planning and Readiness Reviews: Winning Methods to Determine Your Actual State of Shutdown Readiness
  • Pat Synnott
    Manager Maintenance Engineering
    Jacobs Industrial Services Ltd.
  • Grasping why the planning and readiness reviews are so important for keeping in control of scope and on schedule
  • Determining which items need to be discussed and included on the readiness template
    • Assessing which critical line items are missing
  • Insight on how to verify which topics should be monitored and considered in the reviews
  • Creating key shutdown benchmarks by utilizing your planning and readiness reviews
  • Knowing who and what need to be included in the reviews
11:45
OPERATOR CASE STUDY: Taking Control of Your Shutdown Before it Takes Control of You: Schedule Development to Improve Shutdown Execution

Using a coal-fired electricity plant as an example, you will learn how SaskPower moved from a reactive way of doing shutdowns to a more process oriented and structured way of managing shutdowns.

  • Joe Beliveau
    Project Leader, Power Production
    SaskPower
  • Gord Bottcher
    Supervisor Process Management
    SaskPower
  • Planning and schedule development for both internal and external personnel
  • Managing the execution of the shutdown
  • Real-time reporting to give you a decision making advantage
  • Learning from the ‘lessons learned’ experience
  • How the use of technology can help you achieve the desired benefits(cost and schedule)
12:30
Networking Luncheon for Delegates and Speakers
Sponsored by:

1:45
OPERATOR CASE STUDY: Developing an Effective Plan and Defined Timelines for a Turnaround at an Onshore Oil Refinery

Learn from the shutdown practices of a 115,000 barrel per day oil refi nery in Newfoundland that receives supplies from Russia, Venezuela and the Middle East

  • Russell Hillier
    Site Manager
    Jacobs Industrial Services
  • Wilf Lockyer
    Turnaround Manager
    North Atlantic Refi ning Ltd.
  • Improving shutdown planning with critical path selection methods
  • Minimizing the risk of project deviation with optimization techniques
  • Effectively monitoring the critical path for improved mapping of project progression
  • Assigning roles and responsibilities for key milestone deliverables
  • Ensuring objectives are met at each pre-planning phase before advancing through the next phase
2:30
Anticipating Bottlenecks and Planning for the Skilled Labour Requirements in Your Turnaround
  • Bob Collins
    Regional Labour Market Information Coordinator
    Construction Sector Council
  • Current plans for investing in training and mentorship programs
  • Assessing labour and skills requirements by working closely with labour providers, labour unions and owner stakeholders
  • Examining incentive programs to attract and retain quality workers
  • How are labour requirements in remote locations currently being managed and what plans are in place for the expected increase in labour shortages?
3:00
Networking Refreshment Break
3:20
Responding to External Emergencies During Major Turnaround Events
  • Clive Anderson
    Field Support Services Manager
    FT Services
  • Darren Truscott
    General Manager‚ Turnarounds
    FT Services

A case study on the resource management response due to the 2011 forest fire emergency in the Wood Buffalo Region that occurred while executing two major turnaround events.

  • Managing the evacuation – ensuring the safety of both people and plant
  • Re-mobilization and safe return to work
  • Lessons learned
4:05
INTERACTIVE PANEL DISSCUSSION: Review and Discussion around the Solutions to the Critical Planning Challenges to Set Up for a Successful Turnaround Execution
Moderator
  • Jim Porter
    Project Manager
    Porter Contracting Services

Expert Panel with Speakers from the Day

Using Turning Technologies interactive polling, ask probing questions and get immediate live results

4:35
Closing Remarks and Recap from Conference Chair – Day 1 Adjourns
Networking Cocktail Reception (4:45 p.m. – 6:30 p.m.)
7:00
10th Anniversary Dinner at Flames Central, 219 8th Ave SW

Sponsor by:

Day 2: Wednesday, Dec. 07, 2011

7:30
Continental Breakfast & Coffee in Exhibit Area
8:30
Opening Remarks from the Conference Chair Day Two
  • Greg Schneider
    Chief Operating Offi cer
    FT Services
8:40
KEYNOTE SESSION
  • Don Turner
    Manager of Operations
    Jacobs Industrial Services Ltd.

In this session, Fred Hallett will discuss how they reached the decision to work with a principal contractor for the first time during their turnaround, as well as the challenges, benefits and lessons learned. He will also highlight the many improvements to their refinery following the 2011 turnaround.

9:00
PART 2 – EXECUTION PHASE:
Achieving Excellence in Turnaround Execution: Optimizing the Pre-planning to Maximize Productivity and Minimize Operational Risk During the Execution Stage

While planning is key to an effective shutdown, no less critical is how plans are put into action at the execution phase

  • Dave Ebbett
    Turnaround Manager
    Jacobs Industrial Services
  • Tim Moore
    Turnaround Superintendent – Irving Refinery
    Jacobs Industrial Services
  • Optimizing the preparation and planning period
  • Best methods for effectively executing the work order
  • Managing scope and scope creep
  • Schedule progress updating and reporting
  • Latest tools and techniques for schedule forecasting
  • Responding to and managing found work discovery and repair
  • Monitoring and controlling costs during execution
9:30
OPERATOR CASE STUDY: Using Suncor’s Best Practices and Innovative Processes to Improve Safety Performance During the Execution of a Turnaround

Learn how Suncor Oil Sands achieved world class safety performance during execution of their spring 2011 Upgrader 2 turnaround, the largest in company history, involving 5000 people over 41 days

  • Bob Keys
    Director Turnaround Support
    Suncor Energy
  • Enabling improved safety performance using Suncor’s Leadership Commitment Program
  • Establishing safety as the clear priority
  • Its more than the tools - The importance of visible engagement from turnaround leadership
  • Getting real, meaningful engagement from all stakeholders
  • Going beyond statistics - Creating an effective response to target focus areas
10:15
Networking Coffee Break
10:35
OPERATOR CASE STUDY: Best Practices and Procedures During an Unplanned Shutdown
  • Trinath Sahoo
    Senior Maintenance and Reliability Manager
    Indian Oil Corporation Ltd.
  • Evaluating the initial course of action to take in the occurrence of an unplanned shutdown
  • Executing the plan to move forward when an unplanned shutdown occurs
  • How to make the unplanned outage a lean one
11:20
OPERATOR CASE STUDY:Overcoming Execution Challenges of a Major Turnaround at a Heavy Oil Upgrader: Lessons Learned

Husky Energy successfully completed a turnaround at the Lloydminster Upgrader which involved over 2,000 employees and contractors and was the largest scheduled maintenance turnaround in the company’s history

  • Ed Debevc
    Maintenance Manager
    Husky Energy Lloydminster Upgrader
  • Dwayne McFadzen
    Turnaround Superintendent
    Husky Energy Lloydminster Upgrader
  • Outlining the learnings from the shutdown strategy, planning and execution
  • Planning and scheduling the shutdown and maintenance of the Lloydminster upgrader and the challenges inherent in maintaining something of its size and complexity
  • Discussing how those challenges are addressed through
    • planning and scheduling of preventative maintenance
    • an asset management strategy tailored to fit the upgrader's specifics
    • a proactive culture throughout the workforce
  • Detailing the upgrader's experience with scaling up and adjusting maintenance plans and initiatives as the operation grows, upgrades, and removes bottlenecks
  • What lessons were learned that will be applied to future turnarounds?
12:05
Networking Luncheon for Delegates and Speakers
1:15
Examining Safety Legislation Across Western Canada to Ensure Compliance
  • Jennifer Miller
    Partner
    Bennett Jones LLP
  • Understanding some of the key differences between OH&S regulations in Alberta, BC and Saskatchewan
  • Comparing and contrasting critical legislative requirements for incident management and reporting obligations between those provinces
  • Strategies to effectively streamline inter-provincial operations to ensure company-wide regulatory compliance
2:00
Networking Refreshment Break in Exhibit Area
2:15
OPERATOR CASE STUDY: Tracking Costs and Progress throughout the Shutdown Process
  • Dave Collin
    Turnaround Manager
    SemCAMS
  • Kevin Hearn
    Special Projects Manager
    SemCAMS

Learn how SemCAMS planned and executed their turnarounds for their world-class natural gas facilities. They are currently planning for a 2012 turnaround.

  • Managing and defining the work scope
  • Cost tracking and developing a daily reporting procedure to determine how the budget is performing compared with tasks completed
  • Tracking the shutdown through the execution phase for a clear understanding of progress so necessary actions can be taken to bring the shutdown back on to schedule and budget
  • Using shutdown software planning tools for improved productivity and maximizing efficiency
    • Examining the risks associated with implementing a new software tool
  • Contractor commitment – defining the work scope, project timeline
3:00
PART 3 – CLOSING AND POST-MORTEM: OPERATOR CASE STUDY- Joint Venture Turnaround: End to End Shutdown Planning for Closing Success
  • Mike Grabill
    Turnaround Project and Process Controls
    Canadian Natural Resources Limited -Thermal Division

Examining the turnaround of a SAGD oil facility from initial planning stages to closing. This case study will place particular emphasis on how to close the project and set up for closing success

  • Completing the turnaround
    • Effective closing
    • Reconciling costs and billing
    • Lessons learned and preparing for the next turnaround
  • Demobilizing equipment and completing the housekeeping
  • Reconciling the CMMS work order
  • Compiling lessons learned
  • Processing the turnaround administrative closure
  • Conducting the post turnaround review meeting
  • Managing invoice payments
  • Reconciliation of materials
  • Ensuring next steps and documentation are in place to manage the quality of the start-up procedure for the next turnaround
4:00
Closing Remarks from the Conference Chair and Conference Concludes
Evaluations and Prize Draw

Join the Conversation

Sponsors & Industry Partners

Quick Vote

Do you create a Safety Management Plan for your Turnaround activities?
Yes
No

Features